Our modular plant concept significantly shortens timeline for new crushing plant development allowing you to start-up months ahead of a conventional plant approach while providing outstanding maintenance access, reliable performance, and a lower installed cost.
The modular plants can work independently as stand-alone crushing or screening stations or be packaged by us into “single source” processing plant solutions.
An array of modular plant designs and configurations are available to address specific requirements.
Primary modular stations are available in production ranges from 500 tph to 2000 tph. A variety of pre-engineered options provide simple, one-source, solutions to a variety of plant design requirements. |
Options include 75 ton, 100 ton, 150 ton, or 175 ton rock box dump hoppers, end or side discharge conveyor, rock breaker with independent support tower, dust suppression system, control house with independent support tower and automated plant controls. |
Modular cone crushing stations are available for the SBS and Titan™ cone crushers. |
Options include pre-engineered 50 and 100 ton surge bins, crusher feeder with automated controls, dust suppression system and automated bin level controls. Modules can be erected side by side to create one common service platform for multiple crushers. |
Horizontal and inclined screen modular stations are available for dry or wet screening options in sizes from 6’ x 20’ (1,828mm x 6,096mm) up to 8’ x 24’ (2,438mm x 7,315mm) triple deck screen. |
Stations incorporate a distribution feed box and roll-away product chutes with blending gates to optimize screening efficiency. Screen support towers can be installed side by side for common service areas while maintaining independent structures to minimize vibration. |
Containerized modular jaw, cone, and screen stations are built with the same integrity as our full size stations but are able to break down small enough into shipping containers , which saves on shipping costs and allows for fast erection. |
Containers also contain all componenets required for the project such as electrical components, hardware, and drawings. |
Reduce engineering requirement for new plant construction.
Shipped in stacking segments to the job site where they require minimal crane time, which reduces build costs.
Arrive pre-installed when possible and the number of bolts required for assembly has been reduced from thousands to hundreds, further reducing costs.
Modules have been field tested, incorporate real maintenance access, and are backed by a Telsmith guarantee.
Complete the form to receive more information about the Modular Plants